Achievable surface roughness by machining process — Ra in micrometres and microinches, with the ISO grade number for each range.
Data verified 2026-09-29 · based on ISO 4287:1997
| Process[5] | Ra min µm[4] | Ra max µm[4] | Rz min (est.) µm[3] | Rz max (est.) µm[3] | Ra min µin[2] | Ra max µin[2] | ISO grade[1] | Typical use[4] |
|---|---|---|---|---|---|---|---|---|
| Flame cutting # | 12.5 | 50 | 50 | 200 | 492 | 1.97e+03 | N8–N6 | Thermal cut edge; scale and dross dominate |
| Plasma cutting # | 6.3 | 25 | 25.2 | 100 | 248 | 984 | N9–N7 | Cleaner than flame cutting, still a thermal edge |
| Laser cutting # | 3.2 | 12.5 | 12.8 | 50 | 126 | 492 | N10–N8 | Fine kerf; striations on the cut face |
| Waterjet cutting # | 3.2 | 12.5 | 12.8 | 50 | 126 | 492 | N10–N8 | No heat-affected zone; taper on thick sections |
| Sawing # | 12.5 | 25 | 50 | 100 | 492 | 984 | N8–N7 | Coarse stock preparation only |
| Shearing # | 6.3 | 25 | 28.35 | 112.5 | 248 | 984 | N9–N7 | Sheet edges; rollover and a rough fracture face |
| Sand casting # | 12.5 | 50 | 62.5 | 250 | 492 | 1.97e+03 | N8–N6 | As-cast surface; usually machined all over |
| Investment casting # | 3.2 | 12.5 | 14.4 | 56.25 | 126 | 492 | N10–N8 | Much finer than sand; often used near-net |
| Die casting # | 1.6 | 6.3 | 6.4 | 25.2 | 63 | 248 | N11–N9 | Good as-cast finish from a polished die |
| Hot forging # | 12.5 | 50 | 62.5 | 250 | 492 | 1.97e+03 | N8–N6 | Scale and draft; machined where it matters |
| Cold drawing (bar) # | 0.8 | 3.2 | 3.6 | 14.4 | 31.5 | 126 | N12–N10 | Smooth, accurate stock for screw machines |
| Extrusion # | 1.6 | 6.3 | 7.2 | 28.35 | 63 | 248 | N11–N9 | Longitudinal lines along the extrusion direction |
| Planing / shaping # | 3.2 | 12.5 | 12.8 | 50 | 126 | 492 | N10–N8 | Large flat surfaces; interrupted cuts |
| Drilling # | 1.6 | 6.3 | 6.4 | 25.2 | 63 | 248 | N11–N9 | Depends heavily on feed and point geometry |
| Milling # | 0.8 | 6.3 | 3.2 | 25.2 | 31.5 | 248 | N12–N9 | Face and peripheral milling |
| Turning # | 0.4 | 6.3 | 1.6 | 25.2 | 15.7 | 248 | N12–N9 | Widest range of any single process |
| Boring # | 0.4 | 1.6 | 1.6 | 6.4 | 15.7 | 63 | N12–N11 | Improves roundness and finish over drilling |
| Broaching # | 0.4 | 1.6 | 1.8 | 7.2 | 15.7 | 63 | N12–N11 | Keyways, splines, internal profiles |
| Reaming # | 0.4 | 1.6 | 1.6 | 6.4 | 15.7 | 63 | N12–N11 | Sizing and finishing a drilled hole |
| Gear hobbing # | 1.6 | 6.3 | 6.4 | 25.2 | 63 | 248 | N11–N9 | Generates the tooth flanks in one pass |
| Gear grinding # | 0.2 | 1.6 | 1 | 8 | 7.87 | 63 | N12–N11 | Finish after heat treatment; corrects distortion |
| Surface grinding # | 0.2 | 1.6 | 1 | 8 | 7.87 | 63 | N12–N11 | Flat surfaces to tight tolerance |
| Cylindrical grinding # | 0.1 | 1.6 | 0.5 | 8 | 3.94 | 63 | N12–N11 | Shafts and bores; the standard precision finish |
| Centerless grinding # | 0.1 | 1.6 | 0.5 | 8 | 3.94 | 63 | N12–N11 | High-volume production of cylindrical parts |
| Honing # | 0.05 | 0.4 | 0.3 | 2.4 | 1.97 | 15.7 | N12–N12 | Cylinder bores; controlled cross-hatch |
| Lapping # | 0.025 | 0.4 | 0.1625 | 2.6 | 0.984 | 15.7 | N1–N12 | Flatness and finish achieved together |
| Superfinishing # | 0.012 | 0.1 | 0.084 | 0.7 | 0.472 | 3.94 | N1–N12 | Bearing surfaces; removes the amorphous layer |
| Polishing # | 0.012 | 0.1 | 0.084 | 0.7 | 0.472 | 3.94 | N1–N12 | Appearance rather than geometry — no size control |
| Electropolishing # | 0.025 | 0.4 | 0.1375 | 2.2 | 0.984 | 15.7 | N1–N12 | Chemical smoothing; deburrs and passivates together |
| EDM (die sinking) # | 0.4 | 3.2 | 2 | 16 | 15.7 | 126 | N12–N10 | Hard materials; recast layer must be removed |
| Wire EDM # | 0.2 | 1.6 | 1 | 8 | 7.87 | 63 | N12–N11 | Through-features in hardened material |
| Shot blasting # | 1.6 | 12.5 | 8 | 62.5 | 63 | 492 | N11–N8 | Surface preparation; also induces compressive stress |
| Roller burnishing # | 0.05 | 0.4 | 0.3 | 2.4 | 1.97 | 15.7 | N12–N12 | Cold-works the surface; no material removed |
Ranges are typical for the process under normal conditions. Feed rate is the dominant control in turning and milling — halving the feed roughly halves Ra. Tool wear, built-up edge, vibration and material all shift the result, so treat these as achievable ranges rather than guarantees.
Ra is the arithmetic mean of the absolute deviation of the profile from its mean line, measured over a sampling length. It is the most widely specified roughness parameter because it is stable and easy to measure.
Its weakness is that it says nothing about the shape of the profile. A surface with many small scratches and one with a few deep valleys can have the same Ra while behaving completely differently in sealing, fatigue and wear. Where that matters, specify Rz as well — Rz is the peak-to-valley height and is far more sensitive to isolated features.
Ra is not the same as Rz, and the ratio between them is not a constant — it runs around 4 for turned surfaces and 5 to 7 for ground ones. Use the Ra to Rz calculator for an estimate, but specify the parameter you actually intend to inspect.
ISO 4287 assigns roughness grades N1 to N12, in steps of √10 in Ra:
N1 = 0.025 µm · N5 = 0.4 µm · N7 = 1.6 µm · N9 = 6.3 µm · N12 = 50 µm
N7 (Ra 1.6 µm) is the most commonly specified grade on drawings, because it is achievable by ordinary turning and milling without special measures and is fine enough for most running fits.
Grades finer than N5 usually require a finishing operation — grinding, honing or lapping — and each step down costs disproportionately more. Specify the coarsest grade the function allows.
Each data column on this page is tied to the source it came from. The numbers in square brackets correspond to the table headers above.
| # | Source | Type | Revision / method |
|---|---|---|---|
| [1] | ISO grade number | derived | N grade assigned in steps of √10 in Ra, from N1 = 0.025 µm to N12 = 50 µm. |
| [2] | Microinch conversion | derived | µm × 39.37. |
| [3] | Rz estimated from Ra | derived | Rz ≈ Ra × a process-dependent ratio, taken as 4 for turning and milling, 5 for grinding, 6–7 for honing, lapping and polishing. Rz and Ra are independent measurements — this column is an estimate for comparison only, not a substitute for specifying and measuring the parameter you need. |
| [4] | Achievable roughness ranges from standard machining handbooks | standard | n/a — typical ranges, not a revisioned specification — source |
| [5] | ISO 4287 — Geometrical product specifications: Surface texture, profile method | standard | ISO 4287:1997 — source |
| Standard | Revision | What it covers on this page |
|---|---|---|
| ISO 4287 — Surface texture, profile method | ISO 4287:1997 | the Ra parameter definition and the N grade series |
Cross-checked against:
Derived values — the following values on this page are calculated, not taken directly from the standard:
| Value | How it is derived |
|---|---|
| Microinch values | µm × 39.37, recomputed at build time for every row. |
| Rz estimates | Ra × a process-dependent ratio between 4 and 7. Approximate: the real ratio depends on the profile shape, which Ra does not describe. |
| ISO grade numbers | N grade assigned in steps of √10 in Ra, from N1 = 0.025 µm to N12 = 50 µm. |
Ranges are typical for normal conditions. Feed rate, tool wear, vibration and material all shift the achievable finish, and Ra alone does not describe the profile shape.
Every value on this page is traceable to the sources listed above. If you use the data in a document, paper or report, cite it as:
Each row in the tables above also has a permanent link — hover a row and use the # link to cite a single value rather than the whole page.
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