Engineering Reference

Surface Finish Chart

Achievable surface roughness by machining process — Ra in micrometres and microinches, with the ISO grade number for each range.

Page last changed 2026-10-19 · based on ISO 4287:1997

Quick Answer

Ra is arithmetic mean roughness. This chart compares reference process ranges in µm and µin. Ra 1.6 µm ≈ 63 µin = legacy N7; 12.5–50 µm corresponds to N10–N12. Achievable finish depends on the actual setup and inspection conditions.

Surface Roughness by Process

Process[4]Ra min
µm[4]
Ra max
µm[4]
Rz min (est.)
µm[3]
Rz max (est.)
µm[3]
Ra min
µin[2]
Ra max
µin[2]
Legacy N grade[1]Typical use[4]
Flame cutting #12.550502004921.97e+03N10–N12Thermal cut edge; scale and dross dominate
Plasma cutting #6.32525.2100248984N9–N11Cleaner than flame cutting, still a thermal edge
Laser cutting #3.212.512.850126492N8–N10Fine kerf; striations on the cut face
Waterjet cutting #3.212.512.850126492N8–N10No heat-affected zone; taper on thick sections
Sawing #12.52550100492984N10–N11Coarse stock preparation only
Shearing #6.32528.35112.5248984N9–N11Sheet edges; rollover and a rough fracture face
Sand casting #12.55062.52504921.97e+03N10–N12As-cast surface; usually machined all over
Investment casting #3.212.514.456.25126492N8–N10Much finer than sand; often used near-net
Die casting #1.66.36.425.263248N7–N9Good as-cast finish from a polished die
Hot forging #12.55062.52504921.97e+03N10–N12Scale and draft; machined where it matters
Cold drawing (bar) #0.83.23.614.431.5126N6–N8Smooth, accurate stock for screw machines
Extrusion #1.66.37.228.3563248N7–N9Longitudinal lines along the extrusion direction
Planing / shaping #3.212.512.850126492N8–N10Large flat surfaces; interrupted cuts
Drilling #1.66.36.425.263248N7–N9Depends heavily on feed and point geometry
Milling #0.86.33.225.231.5248N6–N9Face and peripheral milling
Turning #0.46.31.625.215.7248N5–N9Finish depends on feed, tool geometry and setup
Boring #0.41.61.66.415.763N5–N7Improves roundness and finish over drilling
Broaching #0.41.61.87.215.763N5–N7Keyways, splines, internal profiles
Reaming #0.41.61.66.415.763N5–N7Sizing and finishing a drilled hole
Gear hobbing #1.66.36.425.263248N7–N9Generates the tooth flanks in one pass
Gear grinding #0.21.6187.8763N4–N7Finish after heat treatment; corrects distortion
Surface grinding #0.21.6187.8763N4–N7Flat surfaces to tight tolerance
Cylindrical grinding #0.11.60.583.9463N3–N7Shafts and bores; the standard precision finish
Centerless grinding #0.11.60.583.9463N3–N7High-volume production of cylindrical parts
Honing #0.050.40.32.41.9715.7N2–N5Cylinder bores; controlled cross-hatch
Lapping #0.0250.40.16252.60.98415.7N1–N5Flatness and finish achieved together
Superfinishing #0.0120.10.0840.70.4723.94Below N1–N3Bearing surfaces; removes the amorphous layer
Polishing #0.0120.10.0840.70.4723.94Below N1–N3Appearance rather than geometry — no size control
Electropolishing #0.0250.40.13752.20.98415.7N1–N5Chemical smoothing; deburrs and passivates together
EDM (die sinking) #0.43.221615.7126N5–N8Hard materials; recast layer must be removed
Wire EDM #0.21.6187.8763N4–N7Through-features in hardened material
Shot blasting #1.612.5862.563492N7–N10Surface preparation; also induces compressive stress
Roller burnishing #0.050.40.32.41.9715.7N2–N5Cold-works the surface; no material removed

Process ranges are reference estimates. Feed, tool geometry, wear, vibration and material affect the result. The legacy N-grade labels are looked up from Ra; the Rz columns are assumed scenarios, not measurements.

What Ra Actually Measures

Ra is the arithmetic mean of the absolute deviation of the profile from its mean line, measured over a sampling length. It is the most widely specified roughness parameter because it is stable and easy to measure.

Its weakness is that it says nothing about the shape of the profile. A surface with many small scratches and one with a few deep valleys can have the same Ra while behaving completely differently in sealing, fatigue and wear. Where that matters, specify Rz as well — Rz is the peak-to-valley height and is far more sensitive to isolated features.

Ra is not the same as Rz, and the ratio between them is not a constant — it runs around 4 for turned surfaces and 5 to 7 for ground ones. Use the Ra to Rz calculator for an estimate, but specify the parameter you actually intend to inspect.

Legacy N grades and Ra

N1–N12 is a legacy shorthand for the Ra values below. Each successive value is approximately twice the previous one. Use the published rounded values when reading a legacy N-grade callout.

Legacy roughness grades — Ra values
GradeRa (µm)Ra (µin, rounded)
N10.0250.984
N20.051.97
N30.13.94
N40.27.87
N50.415.7
N60.831.5
N71.663
N83.2126
N96.3248
N1012.5492
N1125984
N12501.97e+03

Source: MISUMI’s Ra comparison-specimen reference table, checked 2026-10-16. A value below 0.025 µm is finer than N1; a value above 50 µm is coarser than N12. For an intermediate input, the calculator shows the next nominal grade value at or above it, explicitly as a ceiling.

ISO 4287:1997 is a withdrawn legacy parameter definition. ISO’s catalogue identifies ISO 21920-2:2021 as its replacement. Follow the edition and measurement conditions stated on the drawing.

What was checked

2026-10-16: corrected the reversed N-grade calculation and checked all twelve published N/Ra pairs. For example, 12.5–50 µm corresponds to N10–N12, and 0.4–6.3 µm to N5–N9. This check does not establish that a particular machining process will achieve a stated finish. Read the recorded check scope or report a correction.

Frequently Asked Questions

What is Ra in surface finish?
The arithmetic mean roughness — the average absolute deviation of the profile from its mean line over a sampling length, in micrometres. It is the most commonly specified roughness parameter.
What is the difference between Ra and Rz?
Ra is the average deviation from the mean line; Rz is the average peak-to-valley height. Ra is stable and widely used, while Rz is more sensitive to isolated peaks and better at predicting sealing and fatigue performance.
What surface finish can turning achieve?
The reference range shown here is 0.4–6.3 µm Ra. Feed, tool nose radius, vibration, material and tool wear affect the achieved profile. Use process trials and the drawing’s measurement settings to verify a finish.
What is a 1.6 surface finish?
Ra 1.6 µm, which is ISO grade N7 — the most commonly specified grade on engineering drawings. It is achievable by ordinary turning and milling and is fine enough for most running and sliding fits.
How do I convert Ra to microinches?
Multiply by 39.37. Ra 1.6 µm is about 63 µin. Microinch values are still common on North American drawings, so it is worth checking which unit a specification uses.
Is a finer surface finish always better?
No. Finer finishes cost disproportionately more, and very smooth surfaces can have higher friction because they adhere over a larger real contact area. Specify the roughness the function requires — sealing, fatigue life, appearance or fit — rather than the finest achievable.

Related

Value Sources

References and calculation methods used for this page are listed below. Numbered markers connect table columns where present. A reference listing does not itself establish that every value has been independently checked.

#SourceTypeRevision / method
[1]ISO grade numberderivedLookup in the published N1–N12 sequence: Ra = 0.025, 0.05, 0.1, 0.2, 0.4, 0.8, 1.6, 3.2, 6.3, 12.5, 25, 50 µm. Larger N means larger Ra. Values below N1 or above N12 are identified explicitly.
[2]Microinch conversionderivedµm × 39.37.
[3]Rz estimated from RaderivedRz ≈ Ra × a process-dependent ratio, taken as 4 for turning and milling, 5 for grinding, 6–7 for honing, lapping and polishing. Rz and Ra are independent measurements — this column is an estimate for comparison only, not a substitute for specifying and measuring the parameter you need.
[4]Achievable roughness ranges from standard machining handbooksreferencen/a — typical ranges, not a revisioned specification — source
[5]ISO 4287 — Geometrical product specifications: Surface texture, profile methodreferenceISO 4287:1997 — source
[6]MISUMI / Nihon Kinzoku Denchu — Ra comparison specimens, N-grade reference tablereferenceJIS B 0659-1:2002 reference table; accessed 2026-10-16 — source

Data Sources

StandardRevisionWhat it covers on this page
ISO 4287 — Surface texture, profile methodISO 4287:1997legacy Ra parameter definition; not process capability or the N-grade lookup
MISUMI / Nihon Kinzoku Denchu — Ra comparison specimens, N-grade reference tableJIS B 0659-1:2002 reference table; accessed 2026-10-16the twelve legacy N-grade / Ra pairs only

Verification scope

Derived values — the following values on this page are calculated, not taken directly from the standard:

ValueHow it is derived
Microinch valuesµm × 39.37, recomputed at build time for every row.
Rz estimatesRa × a process-dependent ratio between 4 and 7. Approximate: the real ratio depends on the profile shape, which Ra does not describe.
ISO grade numbersLookup in the published N1–N12 sequence: Ra = 0.025, 0.05, 0.1, 0.2, 0.4, 0.8, 1.6, 3.2, 6.3, 12.5, 25, 50 µm. Larger N means larger Ra. Values below N1 or above N12 are identified explicitly.

The 2026-10-16 check covers the N-grade lookup and unit arithmetic only. Process ranges and Rz/Rq scenarios are reference estimates, not measured results or acceptance limits.

Accuracy and use. Use the source notes and recorded verification scope above to assess each value. Calculated values follow the stated derivations; compilation values may lack a confirmed original document or product condition. No warranty, express or implied, is made as to the accuracy or completeness of this information, and no liability is accepted for any loss or damage arising from its use. Engineering reference data is provided for guidance in preliminary work — before a value is used for design, fabrication or acceptance testing, verify it against the current revision of the governing standard and against your own inspection. The user assumes all risk and responsibility in connection with the use of this information.

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Read the source notes, calculation methods and verification scope above before reusing a value. To cite this page:

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