Achievable surface roughness by machining process — Ra in micrometres and microinches, with the ISO grade number for each range.
Page last changed 2026-10-19 · based on ISO 4287:1997
| Process[4] | Ra min µm[4] | Ra max µm[4] | Rz min (est.) µm[3] | Rz max (est.) µm[3] | Ra min µin[2] | Ra max µin[2] | Legacy N grade[1] | Typical use[4] |
|---|---|---|---|---|---|---|---|---|
| Flame cutting # | 12.5 | 50 | 50 | 200 | 492 | 1.97e+03 | N10–N12 | Thermal cut edge; scale and dross dominate |
| Plasma cutting # | 6.3 | 25 | 25.2 | 100 | 248 | 984 | N9–N11 | Cleaner than flame cutting, still a thermal edge |
| Laser cutting # | 3.2 | 12.5 | 12.8 | 50 | 126 | 492 | N8–N10 | Fine kerf; striations on the cut face |
| Waterjet cutting # | 3.2 | 12.5 | 12.8 | 50 | 126 | 492 | N8–N10 | No heat-affected zone; taper on thick sections |
| Sawing # | 12.5 | 25 | 50 | 100 | 492 | 984 | N10–N11 | Coarse stock preparation only |
| Shearing # | 6.3 | 25 | 28.35 | 112.5 | 248 | 984 | N9–N11 | Sheet edges; rollover and a rough fracture face |
| Sand casting # | 12.5 | 50 | 62.5 | 250 | 492 | 1.97e+03 | N10–N12 | As-cast surface; usually machined all over |
| Investment casting # | 3.2 | 12.5 | 14.4 | 56.25 | 126 | 492 | N8–N10 | Much finer than sand; often used near-net |
| Die casting # | 1.6 | 6.3 | 6.4 | 25.2 | 63 | 248 | N7–N9 | Good as-cast finish from a polished die |
| Hot forging # | 12.5 | 50 | 62.5 | 250 | 492 | 1.97e+03 | N10–N12 | Scale and draft; machined where it matters |
| Cold drawing (bar) # | 0.8 | 3.2 | 3.6 | 14.4 | 31.5 | 126 | N6–N8 | Smooth, accurate stock for screw machines |
| Extrusion # | 1.6 | 6.3 | 7.2 | 28.35 | 63 | 248 | N7–N9 | Longitudinal lines along the extrusion direction |
| Planing / shaping # | 3.2 | 12.5 | 12.8 | 50 | 126 | 492 | N8–N10 | Large flat surfaces; interrupted cuts |
| Drilling # | 1.6 | 6.3 | 6.4 | 25.2 | 63 | 248 | N7–N9 | Depends heavily on feed and point geometry |
| Milling # | 0.8 | 6.3 | 3.2 | 25.2 | 31.5 | 248 | N6–N9 | Face and peripheral milling |
| Turning # | 0.4 | 6.3 | 1.6 | 25.2 | 15.7 | 248 | N5–N9 | Finish depends on feed, tool geometry and setup |
| Boring # | 0.4 | 1.6 | 1.6 | 6.4 | 15.7 | 63 | N5–N7 | Improves roundness and finish over drilling |
| Broaching # | 0.4 | 1.6 | 1.8 | 7.2 | 15.7 | 63 | N5–N7 | Keyways, splines, internal profiles |
| Reaming # | 0.4 | 1.6 | 1.6 | 6.4 | 15.7 | 63 | N5–N7 | Sizing and finishing a drilled hole |
| Gear hobbing # | 1.6 | 6.3 | 6.4 | 25.2 | 63 | 248 | N7–N9 | Generates the tooth flanks in one pass |
| Gear grinding # | 0.2 | 1.6 | 1 | 8 | 7.87 | 63 | N4–N7 | Finish after heat treatment; corrects distortion |
| Surface grinding # | 0.2 | 1.6 | 1 | 8 | 7.87 | 63 | N4–N7 | Flat surfaces to tight tolerance |
| Cylindrical grinding # | 0.1 | 1.6 | 0.5 | 8 | 3.94 | 63 | N3–N7 | Shafts and bores; the standard precision finish |
| Centerless grinding # | 0.1 | 1.6 | 0.5 | 8 | 3.94 | 63 | N3–N7 | High-volume production of cylindrical parts |
| Honing # | 0.05 | 0.4 | 0.3 | 2.4 | 1.97 | 15.7 | N2–N5 | Cylinder bores; controlled cross-hatch |
| Lapping # | 0.025 | 0.4 | 0.1625 | 2.6 | 0.984 | 15.7 | N1–N5 | Flatness and finish achieved together |
| Superfinishing # | 0.012 | 0.1 | 0.084 | 0.7 | 0.472 | 3.94 | Below N1–N3 | Bearing surfaces; removes the amorphous layer |
| Polishing # | 0.012 | 0.1 | 0.084 | 0.7 | 0.472 | 3.94 | Below N1–N3 | Appearance rather than geometry — no size control |
| Electropolishing # | 0.025 | 0.4 | 0.1375 | 2.2 | 0.984 | 15.7 | N1–N5 | Chemical smoothing; deburrs and passivates together |
| EDM (die sinking) # | 0.4 | 3.2 | 2 | 16 | 15.7 | 126 | N5–N8 | Hard materials; recast layer must be removed |
| Wire EDM # | 0.2 | 1.6 | 1 | 8 | 7.87 | 63 | N4–N7 | Through-features in hardened material |
| Shot blasting # | 1.6 | 12.5 | 8 | 62.5 | 63 | 492 | N7–N10 | Surface preparation; also induces compressive stress |
| Roller burnishing # | 0.05 | 0.4 | 0.3 | 2.4 | 1.97 | 15.7 | N2–N5 | Cold-works the surface; no material removed |
Process ranges are reference estimates. Feed, tool geometry, wear, vibration and material affect the result. The legacy N-grade labels are looked up from Ra; the Rz columns are assumed scenarios, not measurements.
Ra is the arithmetic mean of the absolute deviation of the profile from its mean line, measured over a sampling length. It is the most widely specified roughness parameter because it is stable and easy to measure.
Its weakness is that it says nothing about the shape of the profile. A surface with many small scratches and one with a few deep valleys can have the same Ra while behaving completely differently in sealing, fatigue and wear. Where that matters, specify Rz as well — Rz is the peak-to-valley height and is far more sensitive to isolated features.
Ra is not the same as Rz, and the ratio between them is not a constant — it runs around 4 for turned surfaces and 5 to 7 for ground ones. Use the Ra to Rz calculator for an estimate, but specify the parameter you actually intend to inspect.
N1–N12 is a legacy shorthand for the Ra values below. Each successive value is approximately twice the previous one. Use the published rounded values when reading a legacy N-grade callout.
| Grade | Ra (µm) | Ra (µin, rounded) |
|---|---|---|
| N1 | 0.025 | 0.984 |
| N2 | 0.05 | 1.97 |
| N3 | 0.1 | 3.94 |
| N4 | 0.2 | 7.87 |
| N5 | 0.4 | 15.7 |
| N6 | 0.8 | 31.5 |
| N7 | 1.6 | 63 |
| N8 | 3.2 | 126 |
| N9 | 6.3 | 248 |
| N10 | 12.5 | 492 |
| N11 | 25 | 984 |
| N12 | 50 | 1.97e+03 |
Source: MISUMI’s Ra comparison-specimen reference table, checked 2026-10-16. A value below 0.025 µm is finer than N1; a value above 50 µm is coarser than N12. For an intermediate input, the calculator shows the next nominal grade value at or above it, explicitly as a ceiling.
ISO 4287:1997 is a withdrawn legacy parameter definition. ISO’s catalogue identifies ISO 21920-2:2021 as its replacement. Follow the edition and measurement conditions stated on the drawing.
2026-10-16: corrected the reversed N-grade calculation and checked all twelve published N/Ra pairs. For example, 12.5–50 µm corresponds to N10–N12, and 0.4–6.3 µm to N5–N9. This check does not establish that a particular machining process will achieve a stated finish. Read the recorded check scope or report a correction.
References and calculation methods used for this page are listed below. Numbered markers connect table columns where present. A reference listing does not itself establish that every value has been independently checked.
| # | Source | Type | Revision / method |
|---|---|---|---|
| [1] | ISO grade number | derived | Lookup in the published N1–N12 sequence: Ra = 0.025, 0.05, 0.1, 0.2, 0.4, 0.8, 1.6, 3.2, 6.3, 12.5, 25, 50 µm. Larger N means larger Ra. Values below N1 or above N12 are identified explicitly. |
| [2] | Microinch conversion | derived | µm × 39.37. |
| [3] | Rz estimated from Ra | derived | Rz ≈ Ra × a process-dependent ratio, taken as 4 for turning and milling, 5 for grinding, 6–7 for honing, lapping and polishing. Rz and Ra are independent measurements — this column is an estimate for comparison only, not a substitute for specifying and measuring the parameter you need. |
| [4] | Achievable roughness ranges from standard machining handbooks | reference | n/a — typical ranges, not a revisioned specification — source |
| [5] | ISO 4287 — Geometrical product specifications: Surface texture, profile method | reference | ISO 4287:1997 — source |
| [6] | MISUMI / Nihon Kinzoku Denchu — Ra comparison specimens, N-grade reference table | reference | JIS B 0659-1:2002 reference table; accessed 2026-10-16 — source |
| Standard | Revision | What it covers on this page |
|---|---|---|
| ISO 4287 — Surface texture, profile method | ISO 4287:1997 | legacy Ra parameter definition; not process capability or the N-grade lookup |
| MISUMI / Nihon Kinzoku Denchu — Ra comparison specimens, N-grade reference table | JIS B 0659-1:2002 reference table; accessed 2026-10-16 | the twelve legacy N-grade / Ra pairs only |
Derived values — the following values on this page are calculated, not taken directly from the standard:
| Value | How it is derived |
|---|---|
| Microinch values | µm × 39.37, recomputed at build time for every row. |
| Rz estimates | Ra × a process-dependent ratio between 4 and 7. Approximate: the real ratio depends on the profile shape, which Ra does not describe. |
| ISO grade numbers | Lookup in the published N1–N12 sequence: Ra = 0.025, 0.05, 0.1, 0.2, 0.4, 0.8, 1.6, 3.2, 6.3, 12.5, 25, 50 µm. Larger N means larger Ra. Values below N1 or above N12 are identified explicitly. |
The 2026-10-16 check covers the N-grade lookup and unit arithmetic only. Process ranges and Rz/Rq scenarios are reference estimates, not measured results or acceptance limits.
Read the source notes, calculation methods and verification scope above before reusing a value. To cite this page:
Each row in the tables above also has a permanent link — hover a row and use the # link to cite a single value rather than the whole page.
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