Engineering Reference

PEEK (Polyetheretherketone)

Property data sheet for unfilled PEEK — mechanical, thermal, electrical and physical values with ASTM test methods — plus the temperature limits that drive most material selection decisions and a comparison with PTFE, Delrin and Nylon.

Data verified 2026-09-29 · based on ASTM D6262-16

Mechanical Properties

PropertyMetricImperialTest method
Tensile strength, yield100 MPa14,500 psiASTM D638
Tensile modulus3.6 GPa520 ksiASTM D638
Elongation at break45 %45 %ASTM D638
Flexural strength170 MPa25,000 psiASTM D790
Flexural modulus4.1 GPa600 ksiASTM D790
Compressive strength130 MPa19,000 psiASTM D695
Hardness, Rockwell M9999ASTM D785
Izod impact, notched3.5 kJ/m²—ASTM D256
Coefficient of friction0.340.34ASTM D3702

Thermal Properties

PropertyMetricImperialTest method
Melting point343 °C649 °FASTM D3418
Glass transition temperature (Tg)143 °C289 °FASTM E1356 (DSC)
Deflection temperature @ 1.8 MPa (264 psi)152 °C306 °FASTM D648
Max continuous service temperature, air250 °C482 °FUL 746B
Coefficient of linear thermal expansion47 µm/m·°C26 µin/in·°FASTM D696
Thermal conductivity0.25 W/m·K1.7 BTU·in/h·ft²·°FASTM C177
FlammabilityUL94 V-0UL94 V-0UL 94

Electrical & Physical Properties

PropertyMetricImperialTest method
Volume resistivity1.6 × 1016 Ω·cm—ASTM D257
Dielectric strength23 kV/mm585 V/milASTM D149
Dielectric constant @ 1 MHz3.2—ASTM D150
Specific gravity / density1.30 g/cm³—ASTM D792
Water absorption, 24 h0.15 %—ASTM D570
Water absorption at saturation0.40 %—ASTM D570

PEEK Grades and What Changes Between Them

Unfilled PEEK is the baseline. Most industrial PEEK is a filled or modified grade, and the filler — not the polymer — usually drives the selection.

GradeFillerWhat it improvesTypical use
Unfilled (450G)NoneBest elongation and impact; highest puritySeals, bearings, semiconductor and medical parts
30% glass-filledGlass fibreStiffness and creep resistance, lower CTEStructural parts under sustained load at temperature
30% carbon-filledCarbon fibreHighest stiffness and strength; wear resistance; conductiveHigh-load bearings, pump wear rings, compressor parts
PTFE / graphite filledPTFE, graphiteLower friction and wear, higher PV limitBushings and bearings running against steel
Bearing grade (Ketron® HPV etc.)Multi-fillerOptimised wear rate at high PVUnlubricated bearings and thrust washers
Practical note: adding filler raises stiffness and lowers elongation. A 30% glass-filled grade is roughly twice as stiff as unfilled but loses most of its impact toughness. Choose unfilled when toughness or purity matters; choose filled when stiffness, creep or wear matters.

PEEK vs PTFE vs Delrin vs Nylon

PropertyPropertyPEEKPTFEDelrin (POM-H)Nylon 6/6
Density (g/cm³)1.302.161.421.14
Tensile strength (MPa)10020–3575.882.7
Melting point (°C)343327175265
Max continuous use (°C)25026085105
Water absorption, 24 h (%)0.150.010.251.2–1.5
Coefficient of friction0.340.04–0.100.200.25–0.40
MachinabilityFairExcellentExcellentGood
Relative cost8–12×3–5×1×1×
Comparison values are typical published figures for unfilled grades. How to choose: PEEK where the part must survive above 150 °C, resist aggressive chemicals, or hold stiffness at temperature; PTFE where minimum friction or full chemical inertness matters and loads are low; Delrin for stiff, dimensionally stable parts at moderate temperature and low cost; Nylon for tough, low-cost parts where moisture swelling is acceptable.

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Frequently Asked Questions

What is PEEK used for?
PEEK is used where metal-like stiffness is needed at temperatures or chemical exposures that destroy cheaper plastics — bushings and bearings running unlubricated, pump wear rings, compressor valve plates, semiconductor wafer handling parts, aircraft interior components, and spinal and dental implants. It is one of the few polymers approved for repeated steam and gamma sterilisation.
What is the maximum temperature for PEEK?
Melting point is 343 °C (649 °F) and the maximum continuous service temperature in air is 250 °C (482 °F), with short-term excursions to about 300 °C. The practical limit for a load-bearing part is lower than the service temperature — the deflection temperature under load (HDT) is 152 °C at 1.8 MPa. Size the part for the temperature at which it must still carry load, not the melting point.
Is PEEK better than PTFE?
They solve different problems. PEEK is far stronger and stiffer (100 MPa vs 20–35 MPa tensile) and holds properties to 250 °C, but has a higher coefficient of friction (0.34 vs 0.04–0.10). PTFE is softer and weaker but has the lowest friction of any solid and is almost universally chemically inert. Choose PEEK for load and temperature; PTFE for friction and chemical resistance.
Is PEEK food safe?
Several unfilled PEEK grades carry FDA food-contact and EU 10/2011 compliance, and PEEK is widely used in medical implants. Food-contact status is grade-specific — confirm the specific grade's regulatory listing before specifying it for food or medical use.
Can PEEK be machined?
Yes, but it is more demanding than Delrin. PEEK is abrasive, generates significant heat, and can stress-crack if overheated or over-clamped. Use sharp carbide tooling, high positive rake, generous coolant, and light finishing passes. For tight-tolerance work, stress-relieve the stock by annealing before final machining.
Why is PEEK so expensive?
The monomer (difluorobenzophenone and hydroquinone) is costly and the polymerisation is a high-temperature condensation reaction, so raw polymer costs many times more than commodity engineering plastics. Typical relative cost is 8–12× Delrin and 2–3× PTFE. For parts that do not actually need its temperature or chemical performance, a cheaper material is normally the better engineering choice.

Related

Value Sources

Each data column on this page is tied to the source it came from. The numbers in square brackets correspond to the table headers above.

#SourceTypeRevision / method
[1]Unfilled PEEK (450G class) published data sheetsstandardsupplier data sheets, retrieved 2026-09

Data Sources

StandardRevisionWhat it covers on this page
ASTM D6262 — Standard Specification for Extruded PEEK ShapesASTM D6262-16specification basis for unfilled PEEK shapes and properties
Individual ASTM test methodscurrent revisions as of 2024 (methods cited per property)each mechanical, thermal and electrical property value

Cross-checked against:

Values are typical published figures for the grade stated. Property data for filled or modified grades differs substantially — use the specific grade data sheet for design work.

Accuracy and use. The values on this page are compiled from the published standards and cross-checked sources listed above. Where values are derived, the derivation is stated. No warranty, express or implied, is made as to the accuracy or completeness of this information, and no liability is accepted for any loss or damage arising from its use. Engineering reference data is provided for guidance in preliminary work — before a value is used for design, fabrication or acceptance testing, verify it against the current revision of the governing standard and against your own inspection. The user assumes all risk and responsibility in connection with the use of this information.

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