Engineering Reference

Rake angle

The angle between the tool's cutting face and a line perpendicular to the machined surface.

Definition

Rake angle controls how the chip forms and how much force the cut takes. A positive rake presents the cutting edge at an angle that slices into the material, reducing cutting force and power consumption but weakening the edge. A negative rake presents the edge bluntly, which strengthens it at the cost of higher forces and more heat.

The practical split follows the material: aluminium and plastics take positive rake for their low cutting forces; hardened steel, cast iron and interrupted cuts take negative rake because edge strength matters more than force. Most indexable inserts are negative-rake for this reason, which is why they can be turned over and used on both faces.

Common misuse

Confusing rake angle with clearance angle. Rake faces the chip; clearance faces the machined surface. Swapping them produces a tool that rubs instead of cutting — a common cause of poor finish and rapid edge failure.

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