Nominal and actual plywood thicknesses for imperial sanded panels and metric panels, with the sanding allowance that separates the two.
Data verified 2026-09-29 · based on PS 1-20
| Nominal thickness[2] | Series[2] | Actual thickness[2] | Actual thickness mm[1] | Note[2] |
|---|---|---|---|---|
| 1/4 # | Sanded, imperial | 7/32 | 5.6 | 3-ply; the thinnest common sanded panel |
| 3/8 # | Sanded, imperial | 11/32 | 8.7 | Sold as 3/8; the actual thickness is often equal to the nominal fraction step above |
| 1/2 # | Sanded, imperial | 15/32 | 11.9 | The most common general-purpose panel thickness |
| 5/8 # | Sanded, imperial | 19/32 | 15.1 | Underlayment and sheathing |
| 3/4 # | Sanded, imperial | 23/32 | 18.3 | The standard cabinet and furniture panel |
| 1 # | Sanded, imperial | 1-3/32 | 27.8 | Heavy shelving and structural panel |
| 3 mm # | Metric | 3 mm | 3.0 | Actual — metric plywood is sold at true thickness |
| 6 mm # | Metric | 6 mm | 6.0 | Actual — nearest to 1/4 in imperial |
| 9 mm # | Metric | 9 mm | 9.0 | Actual — nearest to 3/8 in imperial |
| 12 mm # | Metric | 12 mm | 12.0 | Actual — nearest to 1/2 in imperial |
| 15 mm # | Metric | 15 mm | 15.0 | Actual — nearest to 5/8 in imperial |
| 18 mm # | Metric | 18 mm | 18.0 | Actual — nearest to 3/4 in imperial |
| 21 mm # | Metric | 21 mm | 21.0 | Actual |
| 25 mm # | Metric | 25 mm | 25.0 | Actual — nearest to 1 in imperial |
Actual imperial thicknesses are the sanded-panel values, undersize from nominal by roughly 1/32 in because both faces are sanded after the panel is pressed. Tolerance is real and varies: APA-rated panels carry published thickness tolerances, and an individual panel can sit anywhere inside them. Metric plywood is sold at true thickness with its own tolerance, so mixing an 18 mm and a 23/32 in panel in the same assembly leaves a 0.26 mm step. Unfinished, unsanded and utility grades are often closer to nominal, since they are not sanded.
A plywood panel is pressed oversize and then sanded on both faces to clean up the surface and bring it to a uniform thickness. Sanding removes roughly 1/32 in (0.8 mm) from the total, so the finished panel measures about 1/32 in under the nominal figure it is sold by. That is why the nominal sizes form a series of 32nds — 7/32, 11/32, 15/32, 19/32, 23/32 — and why the actual thickness is always the next 1/32 step up from the published nominal size.
The result is that nominal and actual do not line up in the way a buyer might expect. A panel sold as 3/4 in measures 23/32 in. A panel sold as 1/2 in measures 15/32 in. The pattern holds down the whole imperial series, and the discrepancy — 0.8 mm — is large enough to matter in a dado, a rebate or a stacked lamination.
Unsanded grades are the exception. Sheathing, utility and some structural panels are not sanded after pressing, so their actual thickness is much closer to nominal. This is why a builder can find that 1/2 in sheathing fits an opening that 1/2 in sanded plywood does not.
Metric plywood — manufactured to European and Asian standards and increasingly common worldwide — is sold at its actual thickness. An 18 mm panel measures 18 mm; a 12 mm panel measures 12 mm. There is no nominal-versus-actual gap, and the tolerance is applied to the true figure rather than subtracted from a nominal one.
Because the two series were designed independently, they do not coincide. An 18 mm panel is 18.00 mm; a nominal 3/4 in sanded panel is 23/32 in = 18.26 mm. The metric panel is 0.26 mm thinner. For a single panel in a frame that is negligible. For a stack of ten laminations the difference is 2.6 mm, and for a dado cut to receive a specific panel it is the difference between a snug fit and a loose one.
The pairing across the two series is: 3 mm with 1/8 in, 6 mm with 1/4 in, 9 mm with 3/8 in, 12 mm with 1/2 in, 15 mm with 5/8 in, 18 mm with 3/4 in, and 25 mm with 1 in. In every case the metric panel is slightly thinner than the imperial nominal size, and slightly thicker than the imperial actual size — 18 mm sits between 23/32 in (18.26 mm) and the 17.5 mm that would be 1/32 under it.
For anything load-bearing, plywood thickness is a structural input, not a convenience. Panel span ratings and shear values are published against a specific thickness and grade, so substituting an 18 mm panel for a rated 23/32 in panel changes the structural capacity by about 1.5% in bending — small, but enough that a specification should name the actual thickness rather than "3/4 inch plywood".
Each data column on this page is tied to the source it came from. The numbers in square brackets correspond to the table headers above.
| # | Source | Type | Revision / method |
|---|---|---|---|
| [1] | Metric thickness converted from the actual imperial thickness | derived | Actual imperial thickness × 25.4, rounded to one decimal place. Metric panels are listed at their true nominal thickness, which is the actual figure — no conversion is applied to those rows. |
| [2] | HPVA / APA published panel thickness standards and manufacturer tolerance tables | standard | compilations as published 2024–2026 |
| Standard | Revision | What it covers on this page |
|---|---|---|
| APA / PS 1 — Structural Plywood | PS 1-20 | the sanded panel thickness series and its tolerances |
| PS 2 — Performance Standard for Wood Structural Panels | PS 2-18 | the span ratings referenced in the thickness discussion |
| EN 636 — Plywood, specifications | EN 636:2012+A1:2015 | the metric panel thickness series and its tolerances |
Cross-checked against:
Derived values — the following values on this page are calculated, not taken directly from the standard:
| Value | How it is derived |
|---|---|
| Actual thickness in millimetres | Imperial actual thickness × 25.4, rounded to one decimal place. Metric rows carry their true nominal thickness with no conversion. Checked at build time against the published metric equivalents (23/32 in = 18.3 mm, 15/32 in = 11.9 mm). |
Actual thicknesses are typical sanded-panel values; individual panels vary within the published thickness tolerance, and unsanded sheathing and utility grades are closer to nominal. Metric panels are sold at true thickness with their own tolerance. For structural work, use the thickness published in the span rating table you are designing from rather than the nominal size on the panel edge.
Every value on this page is traceable to the sources listed above. If you use the data in a document, paper or report, cite it as:
Each row in the tables above also has a permanent link — hover a row and use the # link to cite a single value rather than the whole page.
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