Engineering Reference

Torque vs tension

Torque is the turning force applied; tension is the clamp load it produces.

Definition

The relationship is roughly T = K · D · F, where K is a nut factor between 0.1 and 0.3 depending on lubrication and plating, D the nominal diameter and F the desired tension. Because K varies so widely, torque is a poor proxy for tension — the same torque can produce twice the clamp load on a lubricated bolt as on a dry one.

This is why critical joints specify tension (measured by bolt stretch or an ultrasonic gauge) rather than torque, and why a torque table is only valid for the exact conditions it was compiled for.

Common misuse

Using a torque table compiled for dry, plain fasteners on lubricated or plated ones. The clamp load can be double or half what was intended.

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